Malfunction and failures – erratic behavior

A collection of problems and gremlins which can surface when sensors or others parts of the Toyota 2zz-ge powered Lotus Elise fail. If you have a contribution, drop me an e-mail!  #troubleshooting

throttle bodies – images by Jason s @ Facebook

Q: My 2zz engine won’t pick up and stalls when starting after having had a short break so still warm.

The obdII throws the p0340 error camshaft position sensor circuit. When left for a while and cooled down it runs fine. It is repetitive, the obd error as well. It also stalled on idle a few times lately.  Does the engine temperature affect the sensor or wiring or is it disabled when cold.

A: Inductive cam position sensor fails  when they get warm/hot

When inductive sensors fail it is often most obvious when they get warm/hot. You often see this on crank sensors too when they ‘go’. Tends to get worse over time until it completely fails.

So I’d say it’s possible for the sensor to simply be going bad on you. It should be used for the cam position/timing info, not the lift part.

The error is indicating some electrical sensor/circuit problem and not so much a cam-timing issue (you’d get some ‘range error’ problem code), so it’s likely you need to look into either replacing the sensor or some wiring/contact issue from the sensor to the ECU. (source: Seloc)

Q: suddenly lost the tacho and speedo. Needles on both went to zero. 

gradually lost the fuel level, as bars began to drop rapidly and I got a low fuel warning (tank previously showing 75%) All Warning lights were OK. I stopped and restarted but that didn’t solve it.

A few miles later, tacho and speedo came back, as abruptly as they’d gone, but not fuel. Just to reassure myself I brimmed the tank and when I started up to leave the petrol station, everything was fine : fuel guage, speedo and tacho all OK and stayed like that for 30 miles home.

A:  It was after a flat battery and I’d fitted my spare (fully charged) battery. I disconnected the charged battery again – gave it 30 seconds then reconnected. Started the car and all was fine again. It hasn’t done it since. (source: seloc)

Q: Battery warning light on dash lights up

The battery is fine, reads 12-13V on the disconnected leads and was just re-charged externally. But the dash light shows when starting and running. The OBD read system voltage is only 11.0 volts.

A: Alternator failure

Despite a good battery, it only reads 11.5V on the leads when the engine runs. Check fuse #R3 [Alternator Sense Line] in the engine bay (left box, 5A fuse). If ok, the alternator – or some parts of it – may need replacement. The battery warning is actually a charge warning, not just a voltage read-out triggering below 12V or something.

toyota 2zz lotus elise s2 fuse box engine compartment

Q: engine check light – OBD errors P1302 and P0303 but not necessarily

A: Wiped (inlet)cam lobes

The high lobes of the inlet cam, and the corresponding rockers may be wiped, or worn. It is not always accompanied by any OBD errors. Full write up here.

Q: CEL code P0638 and limp mode P2140.

A: Clean MAF,  and throttle body, check connectors

Instructions from the Celica boys: https://celicahobby.com/forums/ubbthreads.php/topics/364046/idle-air-control-valve-how-to-properly-clean.html

Q: Rough idling and running, CEL code P1302 and P0352.

A: Check ignition coils, state and connectors

You can get this if one or more coils is not connected, the OBD errors tell you so, hence no spark and the cat converter may be damaged be the unburnt fuel.

Q:  P0012 Camshaft Position – Timing Over-Retarded and/or P1301 Misfire level causing emissions increase
P0301 Cylinder 1 Misfire Detected
P0302 Cylinder 2 Misfire Detected

A: Check engine bay fuses in particular fuse R6, 7,5 Amps powering the vvt and vvl actuators.

Q: VVT or VVL (variable timing or variable lift / “high cam”) not working

A: Check engine bay fuses in particular fuse R6, 7,5 Amps powering the vvt and vvl actuators.